Little known to our dealers and for many of our employees is the fact that our large square baler, the 2170XD and now the 2270XD, is recognized as the “King of Collection” for the baling of corn stover and wheat straw for the fledgling cellulosic ethanol industry. For over 5 years, AGCO has been working with both leading industry and university associates to develop an economical biomass feedstock supply chain. Now our balers are the centerpiece of the supply chain critical to the success of the first 3 major projects for the industry. These three projects are Abengoa’s Hugoton, KS project; Dupont’s Nevada, IA project; and POET/DSM’s project in Emmetsburg, IA. Each one is making ethanol from corn stover. Taken together these projects will require over 1,000,000 dry tons of material or roughly 1.8 million bales of which over 1.5 million will be large squares. With the corn harvest lasting only 6-8 weeks, to say there is intense activity for the baling of corn stover is a huge understatement.
Whether collecting this material for his or her self or having a professional harvester do it, this is a source of additional income for our farmers. Data has also shown an additional benefit resulting from this undertaking of residue management. With corn yields continually increasing, our farmers are producing rising amounts of corn stover as well. In fact so much residue is available after harvest that leaving it all on the field is not providing the same benefit it has in the past. The evidence is clear that removing some of the stover results in better yields in a corn on corn rotation. Uniformity of seed placement and depth, faster soil warming, less nitrogen fixing and less disease all help increase yields from 5-10%; this with the added benefit of less tilling.
Last year, during the 2013 corn harvest we had over 100 of our 2170’s and 2170XD’s at work making over 1,000,000 bales of corn stover for the ethanol industry. This amounted to over 90% of the large square balers working in this market. AGCO is working through product development to continue to improve our large square baler to support this dynamic new industry and our farmers. Better densities; data acquisition, management and evaluation; all helping to improve the operators of our equipment; and producing the most reliable and efficient large square baler in the market. This makes it easy to understand why our large square baler is considered the “King of Collection”.
If you would like to learn more about AGCO’s Biomass Solutions, please visit: www.bit.ly/AGCOBiomass.
By Louisa Parker, Manager External Affairs, Africa & Middle East
To support AGCO’s new partnership with USAID on the Feed the Future Partnering for Innovation project in Africa, the first kickoff Bags2Bulk Roadshow event was held in May and attended by grain traders from Central Province in Zambia. Working with our Zambian distributor GSI Africa and local partners Musika and Ybema Grain Services, we were able to share details of the Bags2Bulk project and educate the traders on the benefits of moving from bagged storage for maize and soya to bulk storage via the GSI technology. Benefits will not only be gained by the mid-size trader, but pass along to the small farmer as well – in the forms of reduced grain loss and better grain quality for longer storage periods allowing the trader to sell when the timing is optimal.
Traders received short presentations from a number of supporting organisations including two of the largest grain commodity traders in Zambia. The larger traders are keen to see this shift from bag to bulk as it also improves the efficiency of their operations. Ultimately, it means they can buy and sell more maize in a season also. For smallholders, the benefits are threefold 1) improved connections to the market, 2) greater transparency on pricing, 3) being able to recycle their grain bags and use them more than once.
Of course, we learned as much from the traders as they learned from us. We got a much better understanding of the challenges they have with logistics, commissioning trucks, aggregating the harvested maize from the small holders and trading their harvest in time to hit the trading season all while monitoring the quality of the grain they are trading. All of these aspects can be improved by moving to bulk storage and adding a portable auger. Additionally, they’ll enjoy the added bonus of dramatically reducing post-harvest losses which continues to plague Africa today.
If not in its infancy, biomass farming is perhaps still toddling along. Yet, most indicators point to a significant increase in production and an additional source of revenue for farmers, as well as a variety of other benefits, depending on the crop being grown.
Signs point to a number of infrastructure, process and equipment enhancements that will make the harvesting, transportation and storage of biomass much more efficient in the next few years, if not sooner.
For starters, consider the harvesting of corn stover, which in many areas of the country can increase corn yields for the following year. Also, perennial grasses such as miscanthus and switchgrass can be grown on marginal land, require little in the way of inputs, and offer a number of environmental benefits, such as helping to filter runoff and prevent erosion.
Among such biomass-producing crops, stover already has a foothold. It’s readily available in many parts of the Corn Belt, where a partial harvest does help yields.
Now farmers and the biofuels industry are looking ahead at increased production of all things biomass, including the crops mentioned above, as well as energy sorghum, woody biomass and more. The U.S Department of Energy predicts total crop- and pastureland planted in bioenergy crops will increase from less than 10 million acres today to between 60 and 80 million acres over the next 15 years.
As a result of this increased demand, new processes and technologies are in development to help make the gathering and transport of biomass, particularly stover, more efficient and profitable for the farmer. Especially promising is single-pass harvesting, which promises the operator considerable time and fuel savings over other methods currently in use.
“AGCO has a unique solution for single-pass harvesting equipment with their new series of combines that are single-pass compatible,” says Dr. Matt Darr, assistant professor of Agricultural & Biosystems Engineering at Iowa State University. “AGCO is also a leader in the industry with single-pass baling products to provide producers and large energy companies the opportunity to make single-pass harvesting a reality within a supply chain.”
The technology in Hesston® by Massey Ferguson balers is ready-made to handle stover, as well as other biomass crops. Already, the Hesston 2170XD large square baler has earned its stripes for how densely it can pack the bulky crops, says David Ibbetson, a Kansas-based custom baler who uses two 2170XD balers to bundle some 15,000 bales each year in Iowa. He also uses Hesston round balers to bundle another 1,500-plus bales closer to his home in Yates Center.
Several other pieces of equipment that will aid in the harvesting of residue are now in the pipeline at AGCO. One such tool is a corn header that can harvest upwards of 150% higher volumes of corn and MOG. Another is a receiver chute that’s attached to the front of the baler and allows it to take in MOG without it being deposited on the ground before baling. “By having the baler accept the residue directly,” explains Maynard Herron, AGCO’s engineering manager at its Hesston, Kan., plant, “you cut in half the amount of ash in the bale. Those cleaner bales, of course, are more valuable and make this approach to stover more profitable to the farmer.”
Watch a video of Iowa State’s Dr. Matt Darr explaining when harvesting corn stover can increase yields, save money and time, and generate revenue at http://www.myfarmlife.com/crops/the-case-for-stover/.
Continue the conversation: Do you harvest stover? If so, have you seen a benefit on your farm?
If you would like to learn more about AGCO’s Biomass Solutions, please visit: www.bit.ly/AGCOBiomass.
Since the launch of the Fuse Technologies platform in 2013, a key goal of the Fuse connected strategy has been to increase and enhance industry partnerships. By taking an open approach to development and partnerships, growers can work with service providers of their choosing. This gives growers more control of how they manage their operations, helping them to make better decisions.
DuPont Pioneer and AGCO recently announced a global collaboration to bring wireless data transfer technology solutions to farmers in leading agricultural markets, including the United States, Canada, Brazil and key European countries. The agreement will allow seamless interface of data and farm management information between AGCO equipment and EncircaSM services, the new whole-farm decision solutions offering from Pioneer that is designed to help growers improve their productivity and profitability.
Growers can choose to have data collected through AGCO’s VarioDoc, TaskDoc™ and AgCommand® systems wirelessly transferred to Pioneer EncircaSM services. AGCO’s VarioDoc and TaskDoc are task file management systems that allow growers to conveniently and securely transfer task files between their farm machines and office without the need for a data card, portable memory drive or the physical transfer of devices.
For more information about Fuse Technologies and AGCO’s new connected strategy, visit www.agcotechnologies.com.
To learn more about how AGCO is collaborating with DuPont Pioneer to bring this technology to market, see the full press release here.
At AGCO, we strive every day to improve the quality of life for people in the communities where we operate, here in the United States and around the world. As a result of our efforts and those of other leading companies, the business community has helped to reduce greenhouse gas emissions, improve energy efficiency, conserve water and protect the environment – achievements that not only benefit Americans, but people in all countries.
A new Business Roundtable report, “Create, Grow, Sustain: Celebrating Success,” highlights the remarkable results of the sustainability efforts of 150 companies, including AGCO, which are driving investment, economic growth and job creation – while simultaneously improving the communities where we work and live.
Here’s one example of how we are ensuring a sustainable future for generations to come:
AGCO’s Fuse Technologies, our global technology platform, delivers leading-edge precision agriculture and communication solutions through seamless innovation, integration and enhanced optimization — resulting in input optimization and improved yields.